Mechanical Maintenance & Equipment Overhauling

Precision Maintenance for Critical Rotating Equipment

Forza Nova delivers mechanical maintenance, equipment overhauling, and reliability services for rotating and static equipment across the Kingdom's oil & gas, petrochemical, power, water, and industrial facilities. Our team combines hands-on OEM experience, an in-house workshop, and condition-based maintenance techniques to keep your critical assets running safely and reliably.

Rotating Equipment We Maintain

Our capabilities span the full range of rotating and static equipment found in industrial plants:

• Pumps — centrifugal, vertical turbine, multistage, split case, API 610 process, submersible, sewage & slurry, firewater, and chemical dosing pumps.
• Compressors — reciprocating, screw, centrifugal, air, instrument air, and gas compressors.
• Turbines — steam turbines, gas turbines, and turbine auxiliary equipment.
• Gearboxes & Drives — industrial, planetary, helical, and worm gearboxes; speed reducers.
• Blowers & Fans — centrifugal blowers, axial fans, cooling tower fans, ID/FD fans, industrial ventilation.
• Motors & Generators — LV, MV, and HV motors; diesel generators; alternators.
• Agitators & Mixers — industrial mixers, chemical agitators, sludge mixers, reactor agitators.
• Other — vacuum pumps, hydraulic power units, mechanical seals, couplings, bearings, and shaft assemblies.

Maintenance Activities

Equipment dismantling and reassembly, precision laser shaft alignment, dynamic balancing, bearing and mechanical seal replacement, impeller and rotor inspection, vibration analysis support, condition monitoring, preventive and predictive maintenance, shutdown and turnaround maintenance, commissioning and performance testing, and root cause failure analysis — all delivered per OEM recommendations, international engineering practices, and client-specific procedures.

OEM Experience

Our technical professionals have maintained and overhauled equipment manufactured by leading global OEMs, including but not limited to:

In-House Workshop Capabilities

Our workshop supports both field operations and workshop-based maintenance: mechanical dismantling and assembly, precision laser shaft alignment, bearing replacement and fitting, mechanical seal installation, pump and gearbox servicing, fabrication and repair of mechanical components, pipe cutting and weld preparation, structural steel fabrication, and equipment inspection. Common machining — lathe, milling, drilling, grinding, and precision measurement — is available in-house, with dynamic balancing, CNC machining, and OEM-specific refurbishment coordinated through approved specialist partners.

Condition Monitoring & Predictive Maintenance

We apply a condition-based maintenance approach to improve reliability and reduce downtime, using vibration analysis, infrared thermography, lubricating oil analysis, ultrasonic inspection, laser shaft alignment, dynamic balancing, Motor Current Signature Analysis (MCSA), bearing condition monitoring, temperature and performance trending, root cause failure analysis (RCFA), and Reliability-Centered Maintenance (RCM) methodologies. These techniques identify potential issues early, so corrective action can be planned before failures occur.

Shutdowns & Turnarounds

Forza Nova mobilises scalable multidisciplinary teams for planned shutdowns, turnarounds, and emergency maintenance — comprising mechanical supervisors, engineers, rotating equipment technicians, millwrights, pipe fitters, welders, fabricators, riggers, QA/QC inspectors, HSE officers, and operators. Team sizes scale from targeted specialist crews to plant-wide maintenance campaigns, backed by structured planning and experienced supervision.